Project Overview
This large-scale surveillance deployment was completed for a high-capacity steel factory located in Bharuch, Gujarat, India. The client required a robust and reliable security infrastructure to monitor expansive indoor and outdoor zones—including production lines, storage areas, entry gates, and staff facilities.
Solution Delivered:
System Type: Full IP-based CCTV surveillance network
Key Equipment Installed:
52 high-definition surveillance cameras (mix of dome and bullet types)
NVR system with multi-terabyte storage
Secure network cabling (Cat6) and conduit system
Power distribution aligned with safety and load guidelines
Remote access configuration with encrypted login credentials
Installation Highlights:
Complete cable laying across production zones with proper shielding
Elevated camera mounts for panoramic coverage
Weatherproofing and heat-resistant casing for outdoor units
Redundancy in storage via mirrored drives
Outcome & Operational Benefits:
Enhanced Monitoring: Real-time viewing across 24/7 operations with zoom and playback
Incident Response: Immediate access to footage improved response time to safety alerts
Compliance: Installation aligned with safety and data handling standards (local and regional)
Efficiency: Centralized control room with streamlined layout reduced supervisory effort
Scalability: Infrastructure designed to support up to 70 cameras if expansion is needed
Project Spotlight: Overcoming Harsh Conditions:
The steel manufacturing environment posed unique challenges—including high temperatures, electromagnetic interference, and heavy machinery movement. Our design included:
Industrial-grade camera enclosures:
EMI-resistant cabling routes
Strategic placement to avoid blind spots caused by moving cranes and stacked steel